Automatic Machine Line for Steel Drum Production

Automatic Machine Line for Steel Drum Production

CZPT steel drum manufacturing line

 

I. Uncooked resources intake/production ability
 

Plate thickness (mm) Finihed drums (pcs/T) Generation potential (kg/pc)
one.2 41 21.five
1.0B Up and bottom addresses 1.two forty seven 19
Drum physique 1.
one. 50 eighteen
.9B Up and bottom covers 1. fifty four 16.8
Drum body .nine
.nine fifty six sixteen.2
.8   97 ten.28

 

II. CZPT steel drum production services

A. Entrance segment equipment
1. Decolier
2. CZPT Up-coiling device
three. CZPT supporter
4. Aspect deviation rectifying gadget
5. Sizing & flattening equipment
6. Slicing equipment – for drum entire body
seven. Cutting device – for waste sheet
8. Arch form guiding system
9. Stacking vehicle
ten. CZPT program
11. CZPTtric management technique
twelve. Leading & Base include conveyor gadget

one.CZPT Up-Coiling  Device

   a) Up-Coiling Assist Platform is for storing steel coil and facillitate Content Feed Trolley for delivering materials.

   b) Materials Feed Trolley is utilized for carry steel coil.. It is operated with hydraulic program to thrust cylinder for

   reciprocating linear movement and gear box to produce metal coil in parallel to the center of uncoiling device so as to

   assure the correcting.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .six-1.2mm

c)Motor electrical power: 5.0KW

d)Uncoiler potential: 10t

e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)CZPT size: 3900x1500x1940(mm), Complete excess weight: 5T

three.Sizing &Flattening CZPT
Brief introduction:7 rollers functioning,servo computerized sizing,worm and gear adjust the leveled plate thickness.

Purpose:The clearances of up and down rollers can be adjusted by the higher hand-wheel although determine can be proven by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Primary technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-one.2(mm)

four. Cutting CZPT
Purpose: Lower the leveled steel plate into drum body.

Main technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor electrical power: three.0KW

d)Reducing ability:≤20 times/min

e)CZPT dimension:1800x950x1500(mm),Whole excess weight: 3T

 5.CZPT Station

Operate:Give oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn equipment to make certain stably functioning.

Principal technics:

a)Motor electrical power:7.5KW

b)CZPT measurement:800x800x1500(mm),Whole excess weight: .5T

six.CZPTtric Management Program
Operate: Control the decoiler,flattening equipment and other entrance section equipments working.

B. Protect equipment
1. Best & Base include mould
2. Double locking mould
three. 63T pressing device
four. 160T pressing machine
5. Pre-coiling & Gluing equipment

one. Leading & Base cover mould

Short introduction:Equipped with two sets of 160T urgent machines

Function: Punching the base cover

Primary technics:

a)Motor electricity:18.5KW

b)Doing work capability:five-26 pcs/min

c)CZPT dimension:2185x1420x3070(mm),Complete fat: fourteen.5T

two.Drum Injection CZPT

Quick introduction: Equipped with one set of 63T urgent machine

Double punching mould: punch oil filler and breathable mouth of the base include.

CZPT dimension: 710x480x300(mm)

Overall weight: .5T

Double locking mould: lock oil filler and breathable mouth of the base go over.

CZPT measurement: 710x480x300(mm)

Whole weight: .5T

Main technics:

a)Motor electricity: 11KW

b)CZPT dimensions :1800x1232x2550(mm)

c)Overall excess weight: 5.5T

three.Pre-Coiling & Gluing CZPT

Limited introduction: Pre-coiling equipment for the bottom protect, cylinder press the cam to perform, computerized glue- spaying program.It has advantages of safety,stablity, smooth edging.

 Main technics:

a)CZPT size:1600x1400x1350(mm)

b)Total bodyweight: four.5T

C. Center segment products

1. Stacking desk
two. Circle-rolling equipment
three. Seam welding device
four. Edging & Beading machine
5. Corrugation (W Rib) device
6. Edge-curling device
7. Express system
eight. CZPTtric control technique
nine. Leakage checking device

1.Circle-rolling CZPT

Limited introduction:three rollers operating.

Major technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.six-1.2(mm)

c)Circle diameter:≤570mm

d)Motor electrical power:one.5KW

e)CZPT dimension:2200x750x1300(mm),Overall fat: one.5T

2.Seaming CZPT(BH-a hundred and fifty-5Z)

Brief instruction:This automated seaming device dismisses the place welding approach,it is our freshly  developed drum seaming device.All of factors adopts domestic exceptional uncooked content,cupreous welding rollers.

Principal technics:

a)Welding CZPT capability:150KVA

b)Driving variety: pneumatic 

c)Recent: alternating existing

d)Frequency variety: high frequency

e)Operating concept : contravariant 

3.Edging&Beading CZPT

Short introduction:controlled by PLC,hydraulic drive

Primary technics:

a)Beading top:≤14mm

b)Drum peak:894-905(mm)

c)CZPT system strain:8Mpa

d)Air force:.1Mpa

e)CZPT dimensions:3700x700x1600(mm),Total weight: 5T

CZPT Station:

Major technics:

a) CZPT dimension: 1800x860x1700 (mm)

b) Total bodyweight: 1T

c) Motor power: 22KW

four.Corrugation (W rib) CZPT

Short introduction:controlled by PLC,hydraulic drive

Main technics:

a)Corrugating peak:≤3mm

b)W rib height:≤9mm

c)Drum top:884-895(mm)

d)W rib place:280mm

e)Motor energy:11KW

f)CZPT dimension:4500x650x2100(mm),Whole fat: 7T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Whole bodyweight: 1T

c)Motor energy: 7.5KW

five.Edge-Curling CZPT

Limited introduction:controlled by PLC,hydraulic push,7 levels edge curling.

Principal technics:

a)Drum top:886-897(mm)

b)Motor electricity:45KW

c)CZPT measurement:4800x1300x2200(mm),Total excess weight: 13T

CZPT station:   

a)CZPT dimension:1800x860x1700(mm)

b)Complete weight: 1T

c)Motor electrical power: 7.5KW

6.  Leakage Checking CZPT

Limited introduction:Manual/automated management,pneuma lock.

Principal technics:

a)Checking drum diameter:560-570(mm)

b)Drum height:886-897(mm)

c)Force:.03Mpa

d) CZPT size:2530x700x1100(mm),Complete weight: 2T

seven.Multi-segment Convey Device

Quick introduction:Convey the drum body to be edged,beaded,Corrugated W rib strengthened and sealed base include with PLC controlling.

Main technics:

a) Motor energy:4.0KW

b) CZPT size:11000x2100x1000(mm)

c) Overall excess weight: 3T

D. Rear area products
1. Front part trans-line
2. Degreasing & Phosphorization area
3. Washing & Drying area
4. Overturn gear
five. Portray space
6. Front drum-separation equipment
7. Drying room right after painting
8. Bck drum separation device
9. Air cooling program
ten. Rear segment trans-line
11. CZPTtric management method

1. Degreasing & Phosphorization Room

Limited introduction: This element is utilised to transportation the drums,managed by PLC, adopts spraying device to automatic clear the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts superior metal, inwalls are created of  1mm metal plate.

Principal technics:

a)CZPT dimension:36000x2110x2060(mm)

b)Total weight: 30T

two. Washing & Drying Place

Limited introduction:Drying the water on the area of the drum, controlled by PLC.The total machine adopts fuel heating devices.Supporter is set up on the leading of the space, so that scorching and cycling wind can be produced to speed up the drying.

Major technics:

a) Motor electrical power:25KW

b) CZPT measurement:20000x1920x3600(mm)

c) Total fat: 25T

3.Painting Place(double colours)


Operate:  The conveyor system is managed by PLC, rotating desk make the drums carefully, painting technique paint the drums in & outdoors with the spray gun. One color or numerous can be different. Manner of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Portray products is produced of Chang CZPT.

Main technics:

a) Motor power: 55KW

b) CZPT size: 7400x4990x3600(mm)

c) Total excess weight: 15T

4.Front Drum Distributor

Operate: Transportation the drums to the conveyor line of outdoors painting&stiffening room, the cylinder is controlled by PLC.

Major technics:

a) Motor power: two.0KW

b) CZPT dimensions: 1500x1050x800(mm)

c) Whole weight: 1T

5.Drying Line after Painting

Purpose: The conveyor unit is controlled by PLC, adopts fuel heating inwall of the space is outfitted with heating tubes. Supporter is mounted on the top of the space, so that dry the paint.

Main technics:

a) Motor power: 35KW

b) CZPT dimension: 36000x2100x4300(mm)

c) Whole weight: 30T

six.Down-drum Roller Trans-line

Purpose: The system transports the dried drums to the floor.

Major technics:

a) Motor electricity: 1.5KW

b) CZPT dimensions:2000x900x800(mm)

c) Complete fat: .3T

seven.Overturn CZPT

Function: Adjust the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Primary technics:

a) CZPT size: 1400x690x850(mm)

b) Whole bodyweight: .5T

 

 

 

 

 

 

   

 

 

 

 

 

Automatic Machine Line for Steel Drum Production