Steel Drum Assembly Machine for Drum Production Line

Steel Drum Assembly Machine for Drum Production Line

CZPT steel drum manufacturing line

Item description

 

I. Raw materials intake/generation potential
 

Plate thickness (mm) Finihed drums (pcs/T) Manufacturing capability (kg/personal computer)
1.2 forty one 21.five
1.0B Up and bottom addresses one.two forty seven 19
Drum human body 1.
one. fifty 18
.9B Up and base handles one. 54 sixteen.8
Drum physique .9
.9 56 sixteen.two
.8   97 10.28

 

II. CZPT metal drum producing services

A. Entrance section products
one. Decolier
two. CZPT Up-coiling system
three. CZPT supporter
four. Side deviation rectifying device
5. Sizing & flattening equipment
six. Slicing machine – for drum entire body
7. Chopping equipment – for squander sheet
8. Arch form guiding unit
9. Stacking vehicle
10. CZPT technique
eleven. CZPTtric management technique
12. Top & Base cover conveyor unit

one.CZPT Up-Coiling  Device

   a) Up-Coiling Support System is for storing steel coil and facillitate Content Feed Trolley for delivering materials.

   b) Substance Feed Trolley is utilized for carry metal coil.. It is operated with hydraulic program to press cylinder for

   reciprocating linear movement and gear box to provide metal coil in parallel to the heart of uncoiling unit so as to

   assure the fixing.

2.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-one.2mm

c)Motor electricity: 5.0KW

d)Uncoiler capability: 10t

e)Within diameter: ¢470-520mm, Outside the house diameter: ≤¢1200

f)CZPT dimension: 3900x1500x1940(mm), Whole weight: 5T

3.Sizing &Flattening CZPT
Brief introduction:7 rollers working,servo automatic sizing,worm and equipment alter the leveled plate thickness.

Purpose:The clearances of up and down rollers can be adjusted by the upper hand-wheel whilst determine can be demonstrated by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Principal technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.six-one.2(mm)

four. Cutting CZPT
Perform: Lower the leveled steel plate into drum entire body.

Principal technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor electricity: three.0KW

d)Chopping ability:≤20 moments/min

e)CZPT measurement:1800x950x1500(mm),Total bodyweight: 3T

 5.CZPT Station

Perform:Offer oil for the oil cylinder of decoiler, lifting unit,uncoiling supporter,and overturn device to make confident stably functioning.

Principal technics:

a)Motor electrical power:7.5KW

b)CZPT size:800x800x1500(mm),Whole fat: .5T

6.CZPTtric Management Method
Perform: Manage the decoiler,flattening device and other front segment equipments operating.

B. Cover gear
1. Leading & Bottom cover mould
2. Double locking mould
3. 63T pressing device
4. 160T urgent equipment
five. Pre-coiling & Gluing machine

1. Prime & Bottom protect mould

Short introduction:Outfitted with two sets of 160T pressing machines

Function: Punching the base protect

Main technics:

a)Motor energy:eighteen.5KW

b)Operating potential:5-26 pcs/min

c)CZPT dimensions:2185x1420x3070(mm),Total excess weight: fourteen.5T

2.Drum Injection CZPT

Brief introduction: Equipped with one set of 63T pressing machine

Double punching mould: punch oil filler and breathable mouth of the bottom include.

CZPT size: 710x480x300(mm)

Complete excess weight: .5T

Double locking mould: lock oil filler and breathable mouth of the base go over.

CZPT dimension: 710x480x300(mm)

Overall excess weight: .5T

Principal technics:

a)Motor electrical power: 11KW

b)CZPT size :1800x1232x2550(mm)

c)Complete fat: five.5T

three.Pre-Coiling & Gluing CZPT

Quick introduction: Pre-coiling device for the base go over, cylinder press the cam to operate, automated glue- spaying program.It has benefits of safety,stablity, easy edging.

 Main technics:

a)CZPT size:1600x1400x1350(mm)

b)Whole bodyweight: four.5T

C. Center part products

one. Stacking table
2. Circle-rolling machine
3. Seam welding equipment
four. Edging & Beading machine
5. Corrugation (W Rib) machine
6. Edge-curling machine
seven. Convey system
8. CZPTtric management method
nine. Leakage checking equipment

1.Circle-rolling CZPT

Short introduction:3 rollers functioning.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-1.two(mm)

c)Circle diameter:≤570mm

d)Motor energy:1.5KW

e)CZPT dimensions:2200x750x1300(mm),Overall bodyweight: one.5T

2.Seaming CZPT(BH-150-5Z)

Quick instruction:This computerized seaming device dismisses the location welding process,it is our newly  developed drum seaming equipment.All of elements adopts domestic excellent uncooked substance,cupreous welding rollers.

Main technics:

a)Welding CZPT potential:150KVA

b)Driving variety: pneumatic 

c)Existing: alternating existing

d)Frequency range: large frequency

e)Working theory : contravariant 

three.Edging&Beading CZPT

Quick introduction:controlled by PLC,hydraulic generate

Principal technics:

a)Beading top:≤14mm

b)Drum top:894-905(mm)

c)CZPT program strain:8Mpa

d)Air stress:.1Mpa

e)CZPT measurement:3700x700x1600(mm),Overall bodyweight: 5T

CZPT Station:

Major technics:

a) CZPT measurement: 1800x860x1700 (mm)

b) Total excess weight: 1T

c) Motor power: 22KW

four.Corrugation (W rib) CZPT

Limited introduction:controlled by PLC,hydraulic push

Primary technics:

a)Corrugating peak:≤3mm

b)W rib top:≤9mm

c)Drum top:884-895(mm)

d)W rib space:280mm

e)Motor energy:11KW

f)CZPT dimension:4500x650x2100(mm),Total weight: 7T

CZPT station:   

a)CZPT size:1800x860x1700(mm)

b)Whole bodyweight: 1T

c)Motor electricity: seven.5KW

5.Edge-Curling CZPT

Limited introduction:managed by PLC,hydraulic drive,7 levels edge curling.

Principal technics:

a)Drum top:886-897(mm)

b)Motor energy:45KW

c)CZPT dimensions:4800x1300x2200(mm),Overall fat: 13T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Overall bodyweight: 1T

c)Motor energy: seven.5KW

six.  Leakage Checking CZPT

Short introduction:Handbook/automated management,pneuma lock.

Principal technics:

a)Checking drum diameter:560-570(mm)

b)Drum peak:886-897(mm)

c)Pressure:.03Mpa

d) CZPT size:2530x700x1100(mm),Overall excess weight: 2T

seven.Multi-part Express Gadget

Quick introduction:Express the drum entire body to be edged,beaded,Corrugated W rib strengthened and sealed bottom include with PLC controlling.

Main technics:

a) Motor electricity:four.0KW

b) CZPT size:11000x2100x1000(mm)

c) Complete bodyweight: 3T

D. Rear part equipment
1. Front section trans-line
two. Degreasing & Phosphorization area
three. Washing & Drying space
4. Overturn tools
5. Painting space
6. Entrance drum-separation machine
7. Drying room soon after painting
8. Bck drum separation equipment
9. Air cooling program
10. Rear area trans-line
11. CZPTtric management program

one. Degreasing & Phosphorization Place

Quick introduction: This portion is utilised to transport the drums,controlled by PLC, adopts spraying unit to computerized cleanse the coil, phosphorize and washing the grease on the drums. The conveyor device adopts superior steel, inwalls are produced of  1mm steel plate.

Primary technics:

a)CZPT dimensions:36000x2110x2060(mm)

b)Total excess weight: 30T

two. Washing & Drying Space

Quick introduction:Drying the drinking water on the area of the drum, controlled by PLC.The complete machine adopts fuel heating devices.Admirer is mounted on the top of the area, so that very hot and cycling wind can be produced to speed up the drying.

Principal technics:

a) Motor electricity:25KW

b) CZPT dimension:20000x1920x3600(mm)

c) Complete fat: 25T

3.Portray Room(double colors)


Purpose:  The conveyor gadget is controlled by PLC, rotating table make the drums intently, painting method paint the drums in & outdoors with the spray gun. 1 shade or various can be substitute. Method of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Model, Painting equipment is produced of Chang CZPT.

Major technics:

a) Motor electricity: 55KW

b) CZPT size: 7400x4990x3600(mm)

c) Total fat: 15T

4.Front Drum Distributor

Operate: Transport the drums to the conveyor line of outdoors portray&stiffening room, the cylinder is controlled by PLC.

Main technics:

a) Motor power: two.0KW

b) CZPT size: 1500x1050x800(mm)

c) Whole fat: 1T

five.Drying Line after Painting

Function: The conveyor device is controlled by PLC, adopts fuel heating inwall of the area is outfitted with heating tubes. Enthusiast is installed on the leading of the place, so that dry the paint.

Main technics:

a) Motor power: 35KW

b) CZPT measurement: 36000x2100x4300(mm)

c) Overall weight: 30T

six.Down-drum Roller Trans-line

Function: The gadget transports the dried drums to the floor.

Principal technics:

a) Motor energy: 1.5KW

b) CZPT dimension:2000x900x800(mm)

c) Complete weight: .3T

7.Overturn CZPT

Operate: Modify the point out of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Primary technics:

a) CZPT measurement: 1400x690x850(mm)

b) Total bodyweight: .5T

Steel Drum Assembly Machine for Drum Production Line